1． 作业前须知 ························ 1-1
1.1 电梯基本规格 ·························· 1.1-1
1.1.1 YPVF 电梯基本规格表 ······················ 1.1-1
1.1.2 G(H)VF 电梯基本规格表 ····················· 1.1-2
1.1.3 FVF 电梯基本规格表······················· 1.1-3
1.1.4 VFM(H)G 电梯基本规格表····················· 1.1-4
1.1.5 HVF 电梯基本规格表······················· 1.1-6
1.1.6 NPX 电梯基本规格表······················· 1.1-7
1.2 电源参数 ···························· 1.2-1
1.3 电气图说明 ··························· 1.3-1
1.3.1 电气接线代号说明 ······················· 1.3-1
1.3.2 接线图、原理图阅读指引 ···················· 1.3-7
1.3.3 各梯元件代号说明 ······················· 1.3-10
1.4 控制屏概述 ··························· 1.4-1
1.4.1 各梯种电子板型号及功能 ···················· 1.4-1
1.4.2 控制屏概要 ·························· 1.4-3
1.4.3 控制屏内部各部件的名称及功能 ················· 1.4-11
1.5 读写器功能介绍 ························· 1.5-1
1.5.1 YPVF、VFM(H)G、HVF 电梯读写器功能介绍 ············· 1.5-1
1.5.2 NPX 电梯读写器功能介绍····················· 1.5-9
1.5.3 G(H)VF 电梯编程器(HPP)的使用方法················ 1.5-14
1.5.4 G(H)VF 电梯用 VG5N 系列变频器的键盘操作说明··········· 1.5-20
1.6 调试必备工具 ·························· 1.6-1
1.7 调试作业进度 ·························· 1.7-1
2． 确认具备调试条件 ························ 2-1
2.1 供电电源确认···························· 2-2
2.2 底坑缓冲器安装检查························· 2-2
2.3 厅门安装完毕确认 ························· 2-4 |
2
垂 直 电 梯 调 试 手 册 | 总 目 录 | 2.4 随行电缆挂线架安装位置确认 ···················· 2-4
2.5 检查井道电缆、机房金属软管的固定 ················· 2-5
2.6 电气接线完成确认·························· 2-6
2.7 确认焊接作业全部完成 ······················· 2-6
2.8 确认井道无防碍轿厢、对重运行的物体 ················ 2-6
2.9 确认主机加油量合适、型号正确 ··················· 2-6
2.10 主机搁机槽钢检查 ························· 2-7
2.11 确认对重架加入的对重块数量····················· 2-7
2.12 确认主机承重梁座安装情况 ····················· 2-8
2.13 确认曳引钢丝绳安装正确 ······················ 2-9
2.14 确认电梯补偿装置安装正确 ····················· 2-10
2.15 确认电梯安全钳楔块行程 ······················ 2-10
3．试运行前检查和调整 ···················· 3-1
3.1 电气接线检查 ··························· 3.1-1
3.1.1 电气接线工艺检查 ························ 3.1-1
3.1.2 电梯控制柜到主机的敷线工艺 ··················· 3.1-4
3.1.3 电气接线检查 ·························· 3.1-6
3.2 绝缘测试 ····························· 3.2-1
3.2.1 G(H)VF 电梯绝缘测试······················· 3.2-1
3.2.2 YPVF 电梯绝缘测试························ 3.2-2
3.2.3 VFM(H)G 电梯绝缘测试 ······················ 3.2-6
3.2.4 HVF 电梯绝缘测试 ························ 3.2-8
3.2.5 NPX 电梯绝缘测试 ························ 3.2-9
3.3 电压测试及混杂电压检查 ······················ 3.3-1
3.3.1 G(H)VF 电压测试及混杂电压检查·················· 3.3-1
3.3.2 YPVF 电压测试及混杂电压检查··················· 3.3-1
3.3.3 VFM(H)G 电压测试及混杂电压检查 ················· 3.3-3
3.3.4 HVF 电压测试及混杂电压检查 ··················· 3.3-4
3.3.5 NPX 电压测试及混杂电压检查 ··················· 3.3-5
3.4 机房运动部件检查和调整 ······················ 3.4-1
3.4.1 曳引机检查 ··························· 3.4-1 |
3
垂 直 电 梯 调 试 手 册 | 总 目 录 | 3.4.2 限速器检查 ··························· 3.4-2
3.4.3 抱闸调整 ···························· 3.4-2
4．低速试运行 ························ 4-1
4.1 开始低速试运行 ·························· 4.1-1
4.1.1 通电前准备 ··························· 4.1-1
4.1.2 通电低速试运行 ························· 4.1-2
4.2 安全回路确认 ··························· 4.2-1
4.2.1 机房部分的安全回路确认 ····················· 4.2-1
4.2.2 井道部分的安全回路确认 ····················· 4.2-1
5． 高速试运行前检查和调整 ·················· 5-1
5.1 底坑及轿底作业检查 ························ 5.1-1
5.1.1 36V 灯及 220V 插座检查······················ 5.1-1
5.1.2 限位开关装置安装检查 ······················ 5.1-1
5.1.3 缓冲器安装检查 ························· 5.1-5
5.1.4 轿底挂线架及随行电缆安装检查 ·················· 5.1-6
5.1.5 安全钳安装检查 ························· 5.1-8
5.1.6 轿底限位螺栓调整 ························ 5.1-11
5.1.7 涨紧轮及断绳开关安装检查 ···················· 5.1-11
5.1.8 轿底固定检查 ·························· 5.1-12
5.1.9 轿底拉杆安装检查 ························ 5.1-12
5.1.10 轿底电缆的固定及随行电缆保护支架安装检查 ··········· 5.1-13
5.1.11 轿底卡胶的安装检查 ······················ 5.1-13
5.1.12 补偿链安装检查 ························ 5.1-14
5.1.13 对重防护网的安装检查 ····················· 5.1-16
5.2 轿顶作业检查 ··························· 5.2-1
5.2.1 轿厢布线检查 ·························· 5.2-1
5.2.2 安全钳连动装置的检查 ······················ 5.2-1
5.2.3 轿顶横梁安装检查 ························ 5.2-3
5.2.4 轿顶卡胶安装检查 ························ 5.2-3
5.2.5 限位开关打板安装检查 ······················ 5.2-4
5.2.6 安全窗开关检查 ························· 5.2-4 |
4
垂 直 电 梯 调 试 手 册 | 总 目 录 | 5.2.7 轿顶风扇安装检查 ························ 5.2-4
5.2.8 平层装置安装检查 ························ 5.2-5
5.2.9 轿厢导靴调整 ·························· 5.2-10
5.2.10 强迫减速斜打板安装（VFM(H)G、HVF、NPX 高速梯）········· 5.2-14
5.2.11 油盅的安装检查 ························ 5.2-17
5.3 厅门安装检查 ··························· 5.3-1
5.3.1 厅门锁接线检查 ························· 5.3-1
5.3.2 厅门头检查 ··························· 5.3-1
5.3.3 厅门门扇、门套安装检查 ····················· 5.3-3
5.3.4 厅门地坎与轿厢地坎距离检查 ··················· 5.3-4
5.3.5 厅门副门联锁开关检查 ······················ 5.3-4
5.3.6 厅门联锁检查 ·························· 5.3-4
5.3.7 厅门地坎安装及牛腿检查 ····················· 5.3-6
5.4 导轨安装检查 ··························· 5.4-1
5.4.1 导轨支架安装检查 ························ 5.4-1
5.4.2 导轨检查 ···························· 5.4-1
5.5 随行电缆防护铁线设置的检查 ···················· 5.5-1
5.6 对重架安装检查 ·························· 5.6-1
5.7 曳引钢丝绳检查 ·························· 5.7-1
5.8 井道挂线架及井道电缆固定检查 ··················· 5.7-2
5.9 井道线槽敷设检查 ························· 5.7-2
5.10 井道照明检查 ·························· 5.10-1
5.11 井道安全门检查 ························· 5.10-1
5.12 厅外串行通信箱的接线检查（VFM(H)G、HVF、NPX 电梯）········ 5.12-1
5.12.1 VFM(H)G 梯 SCL 箱的安装与接线检查················ 5.12-1
5.12.2 HVF 梯 SCL 箱的安装与接线检查················· 5.12-11
5.12.3 NPX 梯 SCL 箱的安装与接线检查················· 5.12-12
5.13 轿门调整 ···························· 5.13-1
5.13.1 轿门机械安装检查 ······················· 5.13-1
5.13.2 安全触板调整 ························· 5.13-4
5.13.3 光电开关调整 ························· 5.13-5
5.13.4 门反转开关调整(G(H)VF、YPVF 电梯) ··············· 5.13-5 |
5
垂 直 电 梯 调 试 手 册 | 总 目 录 | 5.13.5 安全触板开关、光电开关、门反转开关电缆走线检查 ········ 5.13-5
5.13.6 轿门驱动链调整(G(H)VF、YPVF 电梯) ·············· 5.13-10
5.13.7 轿门驱动皮带的调整（VFM(H)G、HVF、NPX 电梯） ········· 5.13-10
5.13.8 轿门系统开关的调整（VFM(H)G、HVF、NPX 电梯）········· 5.13-10
5.13.9 开门力保持装置的调整（VFM(H)G、HVF、NPX 电梯） ········ 5.13-12
5.13.10 轿门门锁开关调整 ······················ 5.13-12
5.13.11 轿门电磁门锁装置的调整（用于进口 VFM(H)G、HVF、NPX 电梯） ·· 5.13-13
5.13.12 门刀系合装置检查 ······················ 5.13-14
5.13.13 轿门限位螺栓调整 ······················ 5.13-15
5.13.14 轿门终端开关调整 ······················ 5.13-15
5.13.15 门机通电调整 ························ 5.13-16
5.14 井道数据测量 ·························· 5.14-1
5.15 曳引钢丝绳的端站标示检查 ···················· 5.15-1
5.16 安全钳动作试验 ························· 5.16-1
6．高速试运行 ························ 6-1
6.1 层楼高度测量 ··························· 6.1-1
6.1.1 G(H)VF 电梯层楼高度测量····················· 6.1-1
6.1.2 YPVF 层楼高度测量························ 6.1-2
6.1.3 VFM(H)G 层楼高度测量 ······················ 6.1-3
6.1.4 NPX 层楼高度测量 ························ 6.1-5
6.2 高速试运行 ···························· 6.2-1
6.2.1 G(H)VF 高速试运行························ 6.2-1
6.2.2 YPVF、VFM(H)G 高速试运行 ···················· 6.2-2
6.2.3 NPX 高速试运行 ························· 6.2-3
6.3 电梯试重 ····························· 6.3-1
6.3.1 电梯平衡系数的确定 ······················· 6.3-1
6.3.2 称重开关的调整 ························· 6.3-2
6.4 平层调整 ····························· 6.4-1
6.4.1 G(H)VF 平层调整························· 6.4-1
6.4.2 YPVF 平层调整·························· 6.4-2
6.4.3 VFM(H)G 平层调整 ························ 6.4-3 |
6
垂 直 电 梯 调 试 手 册 | 总 目 录 | 6.4.4 NPX 平层调整 ·························· 6.4-4
6.5 起动舒适感调整 ·························· 6.5-1
6.5.1 G(H)VF 起动舒适感调整······················ 6.5-1
6.5.2 YPVF 起动舒适感调整······················· 6.5-3
6.5.3 VFM(H)G 起动舒适感调整 ····················· 6.5-8
6.5.4 NPX 起动舒适感调整 ······················· 6.5-13
6.6 NPX 高速电梯微动平层设置方法 ··················· 6.6-1
6.7 DIP 开关设置 ··························· 6.7-1
6.7.1 厅外串行通信箱（SCL）DIP 开关设置················ 6.7-1
6.7.2 群控电梯 DIP 开关设置 ······················ 6.7-3
6.8 感应式（轻触）按钮灵敏度调整 ··················· 6.8-1
7．电梯功能测试 ······················· 7-1
7.1 召唤功能 ···································7-4
7.2 楼层指示功能·································7-5
7.2.1 G(H)VF 电梯楼层指示功能 ·························7-5
7.2.2 YPVF、VFM(H)G、NPX 楼层指示功能 ·····················7-5
7.3 操纵箱开、关门按钮功能试验·························7-5
7.4 延长开门时间功能 ······························7-5
7.5 警铃、对讲机试验 ······························7-5
7.6 语音报站及报站钟功能 ····························7-6
7.7 安全触板功能试验 ······························7-6
7.8 延时（自动）关门时间控制功能 ·······················7-6
7.9 各层停功能（夜间防范功能） ·························7-6
7.10 光电保护功能 ································7-6
7.11 门反转开关 ORS 功能试验 ··························7-7
7.12 防止恶作剧呼叫功能确认 ··························7-8
7.12.1 G(H)VF、YPVF、VFM(H)G 防止恶作剧呼叫功能确认 ·············7-8
7.12.2 NPX 防止恶作剧呼叫功能确认 ·······················7-9
7.13 电梯微动平层功能 ····························· 7-10
7.14 电梯自救运行功能 ····························· 7-10
7.15 返基站功能 ································ 7-10 |
7
垂 直 电 梯 调 试 手 册 | 总 目 录 | 7.16 超载功能 ································· 7-10
7.17 满载直驶功能 ······························· 7-10
7.18 独立操作功能(专用功能) ························· 7-11
7.19 司机操作功能 ······························· 7-11
7.20 泊梯功能 ································· 7-11
7.21 不停层功能 ································ 7-12
7.22 断相保护功能 ······························· 7-12
7.23 SDS 动作试验 ······························· 7-12
7.23.1 YPVF、VFM(H)G、NPX 电梯 SDS 动作试验 ················· 7-12
7.23.2 G(H)VF 电梯 SDS 动作试验 ························ 7-13
7.24 控制屏门区检测蜂鸣器 ·························· 7-13
7.25 停电照明 ································· 7-13
7.26 空转保护功能确认 ····························· 7-14
7.26.1 YPVF 电梯空转保护功能确认 ······················· 7-14
7.26.2 G(H)VF 电梯空转保护功能确认······················ 7-15
7.27 自发电功能 ································ 7-15
7.28 消防员专用功能 ······························ 7-16
7.29 控制方式功能确认 ····························· 7-17
7.30 电梯轿厢照明，风扇自动熄灭功能试验 ·················· 7-24
7.31 ALP 停电自动平层功能确认 ························ 7-25
7.32 NPX 电梯轿内误登记指令取消功能确认 ··················· 7-27
7.33 由密码操作实现指定楼层脱离服务功能确认（NPX 电梯） ·········· 7-27
7.34 消防迫降功能 ······························· 7-28
8．合理性检查 ························ 8-1
8.1 合理性检查 ····························· 8-2
8.2 故障代码 ······························ 8-2
8.3 读取故障记录 ···························· 8-12
8.4 调试过程中常见的故障及排除方法 ··················· 8-15 |
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垂直电梯调试手册.pdf
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发表于 2020-5-29 17:24
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