日立HGP电梯安装调试手册

文林

本资料介绍HGP型电梯，该梯种以集成了变频控制和逻辑控制的EV-ECD01（MCUB）控制板、SCL串行通讯系统和RD-DMS01变频门机系统作为电气的关键组成部分，并基本使用了GVF-Ⅱ型电梯的机械系统。

资料编写目的：随着HGP电梯的开发成功，在工程方面需要提供安装、调试、维修和保养各项工作的技术说明。本资料是根据HGP电梯的技术特点，列出电梯在工程环节中所需使用的资料。

HGP电梯电气系统最大的特点是将GVF-II电梯中的FMT（逻辑控制），TD3100（变频控制），SCL-A（串行通讯）三个模块功能集成在一个板（MCUB板）上，现场操作方法上有较多不同，这方面的内容请参考HGP电梯《MCUB板使用说明》、《艾默生变频器专用操作面板使用说明》和手持编程器（GHP）《GHP使用说明》；机械方面主要是使用同步电机，采用了2:1吊挂方式，轿顶反绳轮、对重反绳轮、机房主机安装上存在不同，该部分的作业可参照NPM进行。

由于HGP电梯在电气控制原理上与GVF-Ⅱ、GVF-Ⅲ电梯有较多的相同点，又基本使用NPM电梯的机械系统，所以本资料对于相同点不再进行叙述，只作出说明“与XX电梯保持一致”。

本资料基本内容：

（1） HGP电梯构成和技术特点。

（2） 安装部分。电气回路图的使用说明；控制柜及轿顶电器箱等重要电气部分的名称、功能介绍；工程大、细线及地线的安装等。

（3） 调试部分。运行前需进行检查的电梯各项安装情况，控制柜绝缘测试、低速试运行、变频门机的调试运行、层高测定操作、高速运行调试、平层精度调整等。

如有修改意见，请填写附页的《HGP电梯调试手册改进意见表》（复印有效），传真或直接交由工程本部工程技术科以作修改。     

一．HGP电梯的技术概述··············································4

    1.技术构成及特点··················································4

     2. HGP与NPM、GVF-Ⅱ的简单比较········································4

      2.1机械部分的不同点············································5

      2.2电气方面不同部分的简单比较···································6

      3.HGP电梯的规格················································7

二．HGP电梯机械部分的安装···········································7

三．HGP电梯电气部分的安装···········································7

    1.电气回路图的说明·················································7

    1.1电气回路图的类别和内容·······································7

    1.2控制柜对外的接线代号及用途···································8

    1.3电气回路图的读图方法·········································8

    2.电梯电源参数······················································10

    3.控制柜概要······················································10

    3.1控制柜尺寸及主要部件的安装图·································10

3.2控制柜内部主要部件的名称和功能·······························11

3.3继电器RYBD板元件布置图···········································11

    4.轿顶电器箱元件布置图············································12

5.井道内器件、电缆的安装··········································13

      5.1井道内器件的安装与接线······································13

      5.2井道内电缆的安装············································13

    6. 厅外召唤箱的安装、接线及DIP开关的设置·························14

    7. 接地线作业·····················································14

    7.1控制柜内接地线回路图········································14

    7.2系统地线敷线图··············································15

    8. 其他敷线························································15

四．运行调试···························································15

    1. 运行前准备······················································15

    1.1运行前检查·····················································15

1.2控制柜绝缘测试·················································15

      1.2.1准备工作··················································15

         1.2.2测试方法··················································16

         1.2.3各回路绝缘标准阻值········································16

    1.3电压测试························································17

    1.4混杂电压检查····················································17

2. 变频门机的调整···················································17   

2.1机械调整···················································17

2.2电气系统介绍····················································19

    3. 低速试运行······················································21

3.1磁极位置校正····················································21        

3.2低速运行··················································21

3.3安全回路的确认驶················································22

3.4变频门机的门宽自检测············································23   

    4. 高速试运行前检查和调整··········································23

    5. 高速试运行······················································23

5.1层高测定························································23

  5.1.1层高测定运行前的确定··········································23

    5.1.2层高测定的操作顺序·············································23

    5.2高速试运行······················································23

    5.3电梯对重配置····················································24

5.4平层调整························································24        

    5.5起动补偿调整····················································24

5.6 轿内负荷检测设置···············································24

    6. 起动舒适感调整··················································25

    7. 功能确认························································25

五．MCUB板使用说明····················································25

      1. MCUB板简介·····················································25

      2. 小键盘介绍·····················································27

      2.1硬件介绍·······················································27

      2.2一般操作·······················································27

      2.3各状态解释·····················································28

六．艾默生变频器专用操作面板使用说明···································31

1. 操作面板硬件说明················································31

      2. 按键功能说明···················································32

3. 指示说明························································32

4. 键盘操作说明···················································33

  七．手持编程（GHP）操作说明············································34

      1.手持编程（GHP）硬件说明··········································34

      2.按键功能说明·····················································35

      3.GHP操作流程简介················································36

八．故障说明···························································36

      1.电梯故障的内部处理方式···········································36

      2.电梯故障代码表···················································37

      3.变频器故障代码表·················································38

     九．HGP乘客电梯标准规格表················································39

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